Inside Luxing: From 800T to 20,000T Aluminum Extrusion and Precision Manufacturing
1. Why Extrusion Capacity Matters
Not every aluminum extrusion supplier can manufacture every profile.
The required extrusion equipment depends on factors such as:
- Profile size
- Cross-sectional complexity
- Alloy
- Wall thickness
- Profile length
- Production volume
- Dimensional requirements
- Application
A small industrial profile and a large structural profile can require completely different manufacturing capabilities.
This is why extrusion press capacity matters.
Luxing's manufacturing information lists extrusion lines ranging from 800T to 20,000T, with more than 100 lines, including a 20,000T ultra-large extrusion line.
The company states that its equipment range includes 20,000T, 12,500T, 10,000T, 7,500T, 5,500T and 3,000T equipment, among others.
2. What Does a 20,000T Extrusion Press Mean?
A larger extrusion press does not automatically mean that every product is better.
The real advantage is manufacturing capability.
Higher extrusion force can provide opportunities for producing:
- Large-section profiles
- Complex structural profiles
- Heavy-duty industrial profiles
- Large heat-sink profiles
- Transportation profiles
- Customized engineering profiles
Luxing states that its large extrusion capability can produce profiles with section dimensions of up to approximately 1.2 meters in width, while its aging equipment can accommodate profiles up to approximately 28 meters in length, subject to project requirements.
For customers developing large aluminum components, this capability can open up design possibilities that may not be practical on smaller extrusion equipment.
3. Manufacturing Starts Before Extrusion
A successful aluminum profile does not start when the billet enters the extrusion press.
It starts with engineering.
A typical Luxing customized project can begin with:
Customer Drawing
↓
Engineering Review
↓
3D Profile Development
↓
Material Selection
↓
Die Design
↓
Extrusion Simulation / Process Planning
↓
Production
The company's customized-service process specifically describes converting customer drawings or ideas into three-dimensional drawings, followed by mold design and manufacturing before sample production.
This engineering stage is particularly important for non-standard profiles.
4. Custom Extrusion Dies: Where the Profile Takes Shape
The extrusion die determines the basic geometry of the aluminum profile.
A customized profile may contain:
- Hollow chambers
- Reinforcement ribs
- Mounting channels
- Complex curves
- Multiple cavities
- Connection interfaces
- Precision dimensional features
The more complex the profile, the more important die design becomes.
Luxing's manufacturing information includes mold R&D and die development as part of its customized aluminum profile process.
This allows customers to move from:
Idea
to
Drawing
to
Extrusion Die
to
Physical Aluminum Profile
5. Casting and Aluminum Material
Before extrusion, the aluminum material itself needs to meet the project's requirements.
Luxing's manufacturing information lists 25T casting lines with eight lines and states that the company can produce aluminum alloy profiles across series 1 through 7.
Different applications can require different alloy systems.
For example:
Industrial Profiles
May prioritize strength, extrudability and machinability.
Heat Sink Profiles
May place greater emphasis on thermal performance and complex fin geometry.
Transportation Components
May require specific mechanical properties and project standards.
Architectural Profiles
May place greater emphasis on appearance, corrosion resistance and surface treatment.
Aerospace / Special Applications
May require specific alloy, temper, certification and traceability requirements.
Therefore, material selection should always be based on the actual engineering application rather than simply choosing the strongest available alloy.
6. Extrusion Is Only One Part of the Process
For many OEM customers, receiving a long extruded aluminum profile is not the final objective.
They need a component that is ready for assembly.
This is where downstream processing becomes important.
A customized project may continue through:
Extrusion
↓
Cooling & Stretching
↓
Heat Treatment
↓
Cutting
↓
CNC Machining
↓
Surface Treatment
↓
Deep Processing
↓
Inspection
↓
Finished Component
Luxing's official manufacturing information describes this broader production chain from material and molding through extrusion, heat treatment, surface treatment and deep processing.
7. CNC Machining Turns Profiles into Components
An extruded profile provides the basic geometry.
But many applications require additional precision features.
CNC machining can be used for:
- Precision holes
- Mounting holes
- Slots
- Milling
- Threaded holes
- End machining
- Connection interfaces
- Application-specific features
For example, a customer may not simply need:
“5 meters of aluminum profile.”
They may need:
“A 2,500 mm aluminum component with 18 mounting holes, machined ends and specific connection interfaces.”
These are two very different manufacturing requirements.
This is why integrating extrusion and CNC machining can be valuable for OEM customers.
Luxing's customized service specifically includes CNC machining during sample development and supports downstream processing based on customer drawings.
8. Deep Processing: From Profile to Finished Product
Deep processing can include different secondary operations depending on the product.
For example:
Cutting
→ producing precise component lengths
Drilling
→ creating mounting holes
Milling
→ producing functional surfaces and slots
CNC
→ creating application-specific geometry
Surface Treatment
→ achieving the required appearance and protection
The objective is simple:
Reduce the distance between “extruded profile” and “finished component.”
For OEM customers, this can simplify procurement and reduce the need to coordinate multiple suppliers.
9. Long Aluminum Profiles Require More Than a Large Press
Large profiles are not only about extrusion force.
Long products introduce additional manufacturing considerations such as:
- Cooling
- Straightness
- Stretching
- Heat treatment
- Cutting
- Transportation
- Machining
Luxing's manufacturing information lists a 30-meter aging oven, capable of handling profiles up to approximately 28 meters, and specifically notes its suitability for long-profile applications including rail transit.
This capability is particularly relevant for customers working with long transportation, structural and industrial aluminum components.
10. Quality Control Throughout Production
A strong manufacturing system cannot rely only on final inspection.
Quality needs to be controlled throughout the process.
Luxing states that processed batches undergo a quality assurance process involving multiple inspections, including initial inspection, production-stage inspection and final inspection before warehousing.
The company's customized service also describes quality checks during the manufacturing process, from material preparation and processing through molding and production.
A typical quality-control workflow can include:
Material Inspection
↓
Die / Profile Inspection
↓
First-Piece Inspection
↓
Production Inspection
↓
Dimensional Inspection
↓
Surface Inspection
↓
CNC Inspection
↓
Final Inspection
The exact inspection plan should be determined according to the product and customer specification.
11. One Factory, Multiple Aluminum Applications
Luxing's product portfolio covers a wide range of industries and applications.
These include:
✈️ Helideck & Helipad
🚇 Rail Transit & Subway Doors
☀️ Solar Systems
❄️ Heat Sinks & Radiators
⚙️ Industrial Automation
🔩 Continuous Geared Hinges
🏗️ Windows & Doors
🎤 Stage Truss
🏭 Customized Industrial Aluminum Profiles
These applications require very different profile geometries, processing methods and engineering considerations.
That is why manufacturing flexibility is important.
Luxing's official website presents these categories as part of its broader aluminum solutions portfolio.
12. From 2D Drawing to Finished Aluminum Component
For an OEM project, the process can be as simple as:
You Send Us
2D Drawing
or
3D CAD
or
Physical Sample
or even
Technical Concept
Luxing Develops
Engineering Solution
↓
3D Profile
↓
Extrusion Die
↓
Sample
↓
Extrusion Production
↓
CNC
↓
Deep Processing
↓
Inspection
↓
Finished Product
Luxing's published customization workflow specifically supports projects starting from customer drawings or ideas and progressing through 3D development, mold production, extrusion, CNC machining, sample inspection and delivery.
13. Why OEM Customers Look Beyond the Aluminum Price
When purchasing aluminum profiles for a major project, the lowest raw-material price does not necessarily mean the lowest total project cost.
OEM customers also need to consider:
Engineering Capability
Can the supplier understand the drawing?
Tooling Capability
Can the supplier manufacture the required die?
Extrusion Capability
Can the supplier produce the required profile size?
Machining Capability
Can the supplier complete the secondary processing?
Quality Control
Can dimensional consistency be maintained?
Production Capacity
Can the supplier handle the required volume?
Delivery
Can the supplier meet the project schedule?
This is why supplier selection should be based on total manufacturing capability, not just price per kilogram.
14. Luxing Manufacturing Strength
Luxing's official information describes the company as an aluminum profile manufacturer with an integrated production chain covering:
Product Design
Mold Processing
Casting
Extrusion
Heat Treatment
Surface Treatment
Deep Processing
The company reports:
800T–20,000T Extrusion Capability
25T Casting Lines
30m Aging Oven
CNC Machining
Customized Die Development
Deep Processing
and quality-control procedures across the production process.
This combination is designed to support both standard and customized aluminum profile projects.
15. The Real Meaning of “Factory Strength”
Factory strength isn't simply about having the biggest machine.
It is the ability to connect:
Engineering
Tooling
Material
Extrusion
Heat Treatment
CNC
Surface Treatment
Deep Processing
Quality Control
into one manufacturing system.
A 20,000T extrusion press is impressive.
But the real value comes when that equipment works together with experienced engineers, tooling development, machining and quality control.
The machine creates the capacity. Engineering turns that capacity into a solution.
16. Why Choose Luxing for Your Next Aluminum Project?
If you are looking for more than a simple aluminum extrusion supplier, Luxing can support projects requiring:
Custom Extrusion
Non-standard profile development based on drawings or samples.
Large-Scale Extrusion
800T–20,000T extrusion capability.
Large & Long Profiles
Large-section and long-profile manufacturing capabilities.
CNC Machining
Precision secondary processing.
Deep Processing
Cutting, drilling, milling and other operations.
Surface Treatment
Finishing according to application requirements.
OEM / ODM
Customized manufacturing around customer requirements.
Engineering Support
From profile concept through sample development and production.
From Aluminum Billet to Finished Component
At Luxing, we believe aluminum manufacturing should not stop at extrusion.
The real goal is to help customers turn:
Ideas → Drawings → Profiles → Components → Finished Products
Our capabilities are designed to support that journey.
Luxing
Custom Aluminum Extrusion & Precision Manufacturing
800T–20,000T | CNC Machining | Deep Processing | Custom Solutions
From the first drawing to the finished aluminum component.
📩 Send us your drawing, CAD file or sample and let our engineering team evaluate your project.